Scan

Advances in 3D scanning technology have made comprehensive flange inspection practical for the first time. Today’s handheld scanners capture full flange geometry in minutes—wirelessly, without physical contact, and with sub-thousandth accuracy.

Integrated scale bar referencing ensures accuracy is maintained across large diameters, allowing anything from small piping flanges to large exchanger faces and vessel flanges to be scanned quickly and without distortion.

Unlike traditional inspection methods that require extensive setup, repositioning, or multiple technicians, FlangeVision’s scanning process is fast and flexible. A single operator can scan large flanges and exchangers in minutes—without custom fixtures, heavy equipment, or cranes—dramatically reducing inspection time and site complexity.

Analyze

FlangeVision analyzes the complete flange surface to determine its true shape. This includes both circumferential flatness—how flat the flange is as you move around its circumference—and radial flatness (often referred to as runout)—how flat the surface is from the inside diameter to the outside diameter.

By evaluating both measurements together, FlangeVision provides a complete and accurate picture of flange geometry, rather than relying on isolated point measurements.

The analysis automatically evaluates raised face and bolting face thicknesses and highlights out-of-tolerance conditions instantly using clear visual indicators aligned with ASME PCC-1 acceptance criteria— allowing technicians and engineers to quickly determine go / no-go conditions.

Technicians can also record flange identification, customer details, and surface condition notes to ensure each inspection is fully documented and traceable.

Report

FlangeVision generates detailed, standardized inspection reports instantly—ensuring consistency across inspections, technicians, and sites. Reports can be personalized with your company branding, personnel, and equipment details, making them easy to share, archive, and integrate into existing quality and reliability workflows.

Each report provides full traceability, linking inspection results directly to the specific flange inspected. 3D isometric views allow quick visual confirmation of the flange in the field, while full surface color maps clearly illustrate the flange face profile and any deviations.

All critical analysis results—including circumferential and radial flatness deviations, face thickness measurements, and clear, color-coded pass/fail indicators aligned with ASME PCC-1—are presented in an at-a-glance format to support confident decision-making.